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Case Study: Vallejo Warehouse Engineered Shoring Foundation Stem-Wall Upgrade

hectorjr5

Updated: Mar 5


This video details the before and after look on the work done on this warehouse

Our team successfully reinforced the structural integrity of a Vallejo warehouse by installing an advanced shoring system and a specialized stem wall. This upgrade ensured the facility’s long-term stability while minimizing disruptions to ongoing operations. The focus was to find a solid engineering solution to the shoring to work on the foundation of the warehouse and make the work safe and efficient for the integrity of the warehouse.


Shoring and Foundation Upgrade Engineering Challenge


The project required addressing foundational concerns while maintaining:

  • Structural stability during reinforcement

  • Minimal operational disruption

  • Efficient and safe execution

Innovative Engineering Solutions

A before image of work area on the right garage entrance of warehouse
Spacious interior of a building showcasing a wooden ceiling and walls prior to renovation work, with construction materials ready for use.

Advanced Shoring System

  • Designed and implemented a customized steel beam and hydraulic jack shoring system

  • Ensured even weight distribution to prevent structural shifts

  • Maintained warehouse operations with minimal interference

  • Installed supporting concrete beams around a to provide additional structural integrity, especially in high-traffic zones where vehicles frequently pass.

  • Designed the stem wall as a fail-safe against accidental impacts from large vehicles, enhancing durability and safety.


Supportive Walls and Concrete Forms

  • Constructed precision-engineered temporary formwork to withstand high concrete pressure

Guaranteed alignment and stability for long-term durability

  • Utilized supportive 6x12 beams as shoring to stabilize the structure while reinforcing the concrete foundation and adding a stem wall.

After image of the work area on the right garage entrance of the warehouse
Freshly reinforced foundation showcasing expert finishing work for enhanced stability and durability.

Specialized Shotcrete Stem Wall

  • Applied high-strength shotcrete for superior adhesion and reduced curing time

  • Achieved seamless integration with the existing foundation

  • Reduced downtime with an efficient, controlled application process


Commitment to Safety and Efficiency

  • Strict adherence to PPE and structural monitoring protocols

  • Optimized workflow to complete the project within the planned timeframe

  • Maintained high safety standards to protect personnel and infrastructure


Results

  • Successfully reinforced the warehouse foundation

  • No disruptions to ongoing warehouse operations

  • Delivered on schedule with enhanced structural integrity


Why This Matters to Contractors

This project demonstrates our expertise in:

  • Executing complex structural reinforcements with precision

  • Implementing innovative engineering solutions for efficiency and safety

  • Delivering high-quality results within tight project timelines


Conclusion

At our core, we are committed to delivering superior engineering solutions for commercial and residential upgrades, repairs, and modifications. Our ability to innovate, adapt, and execute with precision makes us the ideal choice for any structural challenge. Whether reinforcing existing structures or designing new solutions, our team prioritizes safety, efficiency, and excellence in every project. When you need a reliable partner for structural engineering and construction, we are the team you can trust to get the job done right.

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